Explore the Benefits of Custom Cooling Fan Solutions
Production demands in all industries require a high amount of precision and speed to effectively manufacture a quality product. Your biggest detriment to achieving this is the capability to integrate all your systems together in an easy and efficient manner. At SANYO DENKI, we strive to make our product integration as painless as possible. On top of this, we know the components you use in your system need to achieve a higher quality standard so that your system can achieve its optimal performance.
To offer the best turn-key solutions for installation in your system, we offer a wide range of customization and value-added capabilities for our cooling fans. As part of this post, we will discuss some of the many customizations we offer and the benefits these bring to your company.
What We Offer: Flexibility in Customization
First and foremost, our customization process is designed to work around your system needs. Whether that is for something as small as adding a connector to as large as a full fan tray assembly, we strive to provide the optimal solutions to your thermal and design needs through our customization services for cooling fans.
Here are some of the most common modifications we offer through customization:
1. Adding Connectors:
We offer a wide range of standard connector options as well as experience with hundreds of other industry-standard connector options. Additionally, if we don’t have experience with your connector needs, we can qualify custom connectors to meet our high-quality standards.
2. Custom Harness Assembly:
- Length of wires
- Wire material or gauge
- Wire twisting
- Add heat shrink tubing or cable ties for wire routing
3. Custom Labeling:
Mark fan frames or lead wires to track your part number or add a 2D barcode for material tracking.
4. Custom Mounting:
Have cooling fans come pre-installed with tapped mounting holes or threaded inserts for easy installation.
5. Pre-installed Finger Guards
Add finger guards to your cooling fans to shield the spinning blades, providing essential protection against accidental contact with fingers or other objects.
6. Full Fan Tray Assembly:
Built to print design structures to optimize 
your design for direct installation into your system.
- Options for sheet metal design and frame installation
- Custom PCB integration
- Injection molded plastic frame or brackets
7. Conformal Coating:
- Humiseal®
- Pelgan Z®
8. Custom Operating Parameters:
Customize the performance of cooling fans to meet your design needs.
- Alter PWM curve profile
- PWM input voltage
- Custom Tach sensor pulse profile
- E-Brake functionality for reverse rotation prevention
- Zero Stop Functionality
Learn about Zero Stop Feature: WHAT IS THE ZERO STOP FEATURE IN A DC FAN?
9. Custom Bearings
Installation of ceramic bearings can help with electrolytic corrosion concerns in high EMC environments.
Learn more on different types of bearings: Which is Right For You? Ball Bearings vs. Sleeve Bearings
The implementation of customization for cooling fans at SANYO DENKI is designed to give you the optimal solution for your manufacturing and system design needs without sacrificing quality. As such, we treat every customization with the utmost care. Every fan assembly we build completes 100% testing prior to leaving our facility and is covered under our warranty. This significantly cuts back your risk as a manufacturer for dead-on-arrival components or workmanship damage on assemblies while in your facility.
Advantage of Customization
The main advantages of customizing your cooling fans are:
- 100% functional inspection on all assemblies.
- Cut back on post-processing at your manufacturing and instead have direct plug-and-play functionality upon receipt of products.
- Quicker installation and build time at your facility.
- No change in delivery time vs. standard SANYO DENKI products.
- Protected unique part numbers designated to your design which cannot be purchased by other companies.
- Fewer components to manage on a BOM.
- Exceptional SANYO DENKI design support to assist with your design.
Written by Ryan Murphy
About SANYO DENKI
SANYO DENKI has been a trusted provider of cooling solutions for various industries, with fans being a crucial component in many advanced devices. Contact us for a quote, or to discuss your device's customization requirements.
Our experienced application engineers and field engineers will provide support on the customization or any other technical support for your equipment. Contact our representatives or distributors to start discussing your next project.
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